Aspirozzle

Aspirozzle

The Aspirozzle required spin welding on both ends of a main body. Cycle time requirements necessitated two simultaneous welds. To accomplish this, two Vortex PRECEDENCE spin welder actuators were mounted horizontally in a custom machine.

Hide those unsightly gaps

Hide those unsightly gaps

Staking stretchy cloth material can be challenging. In the initial design of this gap hider, the bosses were very tall and parallel to each other which created some difficult staking angles at either end of the bracket. Extol recommended…

Staking flexible LED circuits

Staking flexible LED circuits

This tricky application consisted of the LH and RH versions of both the Liftgate and Bodyside tail lamps, for total of (4) assemblies to be staked. Each assembly had (32) stake points to be staked simultaneously…