InfraStake®
1. Concentrator: The concentrator directs the IR energy and acts as the part clamp for typical staking applications. Extol manufactures a number of standard and custom concentrators. For re-ordering purposes, reference the ID number on the concentrator or refer to the machine Job Number when contacting Extol.
2. Punch: The punch forms the semi-molten stud or wall section into the desired profile. The punch is typically a custom machined component based on the specific application details. The machine Job Number and/or module number reference is required for re-ordering purposes.3. Reflector: The reflector columnates the IR energy, provides the bearing surface and guidance for the punch, and houses the lamp assembly. Most reflectors are of a standard design, some have been modified at Extol to facilitate clearance for various application geometries.
4. Lamp Assembly: The lamp assembly consists of the lamp and the lamp holder. Although the lamp is a very durable 'technical grade' device rated at 2000-hour life expectancy, it should be considered a perishable item and spares should be maintained at customer facilities as appropriate.
5. Punch Coupler: The punch coupler connects the punch to punch cylinder via the magnet.
6. Body Sub-Assembly: The body is the main component of the InfraStake module. The body includes: the power cable assembly, cooling air fitting, and contact 'pogo pins'.
7. Magnet: The magnet secures the punch to the punch cylinder.
8. Punch Cylinder: A pneumatic device that extends and retracts the punch, bore and stroke length vary based on application requirements.
9. 'Pogo Pins' (Not shown): Two electrical contact pins installed in the body sub-assembly that transfer the 12V energy from the power cable to the lamp holder.
IS125 InfraStake Module
| Part Number | Description | Price |
| PJ-I-11121 | IS125 InfraStake Body with 1/2" stroke cylinder | $360.00 |
| PJ-I-11122 | IS125 InfraStake Body with 3/4" stroke cylinder | $360.00 |
| TBD | Concentrator - standard models ranging from .150 - .560" diameter aperture, contact Extol to confirm geometry | $375.00 |
| PJ-I-11300 | Reflector (R1) | $350.00 |
| PJ-I-11320 | Reflector (R2) | $350.00 |
| TBD | Standard Punch | $125.00 |
| PJ-I-10209 | Punch Coupler - 5/16" width | $30.00 |
| PJ-I-11208 | Punch Cylinder, 1/2" stroke | $60.00 |
| PJ-I-11209 | Punch Cylinder, 3/4" stroke | $60.00 |
| PJ-I-12002 | Full-Stroke Sensor | $75.00 |
|
PJ-I-10104 |
*Electrical Contact Plunger ('Pogo Pin') |
$3.25 |
|
PJ-I-11104 |
*Electrical Contact Plunger ('Pogo Pin') |
$15.00 |
|
PJ-I-11407 |
100W Standard Lamp Assembly |
$42.00 |
|
PJ-I-11408 |
100W High-Output Lamp Assembly |
$45.00 |
|
TBD |
Complete IS125 InfraStake Module Assembly (with general punch geometry) |
$1,150.00 |
* InfraStake modules with serial numbers up to IS1251861 require P/N PJ-I-11104
* InfraStake modules with serial numbers over IS1251861 require P/N PJ-I-10104
IS170 InfraStake Module
|
PJ-I-10100 |
IS170 InfraStake Body |
$360.00 |
|
PJ-I-10500 |
Concentrator |
$375.00 |
|
PJ-I-10300 |
Reflector |
$350.00 |
|
TBD |
Standard Punch |
$125.00 |
|
PJ-I-10206 |
Punch Coupler - 1/4" width |
$30.00 |
|
PJ-I-10209 |
Punch Coupler - 5/16" width |
$30.00 |
|
PJ-I-10201 |
Punch Cylinder |
$60.00 |
|
PJ-I-15201 |
Punch Cylinder, with full-stroke option |
$75.00 |
|
PJ-I-12001 |
Full-Stroke Sensor |
$75.00 |
|
PJ-I-10104 |
Electrical Contact Plunger ('Pogo Pin') |
$3.25 |
|
PJ-I-10407 |
100W Standard Lamp Assembly |
$42.00 |
|
PJ-I-10408 |
100W High-Output Lamp Assembly |
$45.00 |
|
TBD |
Complete IS170 InfraStake Module Assembly (with general punch geometry) |
$1,150.00 |
Miscellaneous
|
PJ-IK-10000 |
InfraStake Tool Kit (includes polish kit, flow meter assembly, & T-Handle Wrench) |
$95.00 |
|
PJ-I-00010 |
0-4 SCFM Cooling-Air, Flow Meter Assembly, IS125/IS170 Modules (includes line & fittings) |
$75.00 |
|
PJ-I-20890 |
0-100 SCFH Cooling-Air, Flow Meter Assembly, ISM20 Module (includes line & fittings) |
$75.00 |
|
PJ-I-29010 |
Award-Glo' Polish with Cloth |
$15.00 |
|
PJ-I-29020 |
Replacement 0.1 Micron Filter Element |
$20.00 |
|
PJ-I-70095 |
3/32" T-Handle Allen Wrench (for Punch-Coupler), IS125/IS170 Modules |
$6.50 |
IW125 InfraWeld Module
|
PJ-I-14503 |
Concentrator (includes seal with clamp) |
$430.00 |
|
PJ-I-11311 |
Reflector (includes O-ring) |
$360.00 |
|
PJ-I-14001 |
O-ring for Reflector |
$2.50 |
|
PJ-I-11116 |
InfraWeld Body sub-assembly |
$390.00 |
|
PJ-I-10104 |
Electrical Contact Plunger ('Pogo Pin') |
$3.25 |
|
PJ-I-11408 |
100W High-Output Lamp Assembly |
$45.00 |
|
PJ-I-11817 |
Concentrator Seal |
$22.00 |
|
PJ-I-11116 |
Complete IW125 InfraWeld Module Assembly |
$1,390.00 |

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