Extol Inc. Plastics Joining
Extol Inc.Email: sales@extolinc.com

Tel: (800) 324-6205

InfraStake Module Anatomy

''

How to Order

To order InfraStake or InfraWeld parts or to consult with an Extol technician, please call (616) 748-5082 or e-mail to infrastake@extolinc.com

Note: Due to handling and administrative costs, Spare Parts orders are subject to a $100 minimum charge.

InfraStake®

Listed below is a general overview of the components that comprise a standard InfraStake module, a related spare parts reference guide follows:

1. Concentrator: The concentrator directs the IR energy and acts as the part clamp for typical staking applications. Extol manufactures a number of standard and custom concentrators. For re-ordering purposes, reference the ID number on the concentrator or refer to the machine Job Number when contacting Extol.

2. Punch: The punch forms the semi-molten stud or wall section into the desired profile. The punch is typically a custom machined component based on the specific application details. The machine Job Number and/or module number reference is required for re-ordering purposes.

3. Reflector: The reflector columnates the IR energy, provides the bearing surface and guidance for the punch, and houses the lamp assembly. Most reflectors are of a standard design, some have been modified at Extol to facilitate clearance for various application geometries.

4. Lamp Assembly: The lamp assembly consists of the lamp and the lamp holder. Although the lamp is a very durable 'technical grade' device rated at 2000-hour life expectancy, it should be considered a perishable item and spares should be maintained at customer facilities as appropriate.

5. Punch Coupler: The punch coupler connects the punch to punch cylinder via the magnet.

6. Body Sub-Assembly: The body is the main component of the InfraStake module. The body includes: the power cable assembly, cooling air fitting, and contact 'pogo pins'.

7. Magnet: The magnet secures the punch to the punch cylinder.

8. Punch Cylinder: A pneumatic device that extends and retracts the punch, bore and stroke length vary based on application requirements.

9. 'Pogo Pins' (Not shown): Two electrical contact pins installed in the body sub-assembly that transfer the 12V energy from the power cable to the lamp holder.

IS125 InfraStake Module

Part Number Description Price
PJ-I-11121 IS125 InfraStake Body with 1/2" stroke cylinder $360.00
PJ-I-11122 IS125 InfraStake Body with 3/4" stroke cylinder $360.00
TBD Concentrator - standard models ranging from .150 - .560" diameter aperture, contact Extol to confirm geometry $375.00
PJ-I-11300 Reflector (R1) $350.00
PJ-I-11320 Reflector (R2) $350.00
TBD Standard Punch $125.00
PJ-I-10209 Punch Coupler - 5/16" width $30.00
PJ-I-11208 Punch Cylinder, 1/2" stroke $60.00
PJ-I-11209 Punch Cylinder, 3/4" stroke $60.00
PJ-I-12002 Full-Stroke Sensor $75.00

PJ-I-10104

*Electrical Contact Plunger ('Pogo Pin')

$3.25

PJ-I-11104

*Electrical Contact Plunger ('Pogo Pin')

$15.00

PJ-I-11407

100W Standard Lamp Assembly

$42.00

PJ-I-11408

100W High-Output Lamp Assembly

$45.00

TBD

Complete IS125 InfraStake Module Assembly (with general punch geometry)

$1,150.00


* InfraStake modules with serial numbers up to IS1251861 require P/N PJ-I-11104
* InfraStake modules with serial numbers over IS1251861 require P/N PJ-I-10104

IS170 InfraStake Module

PJ-I-10100

IS170 InfraStake Body

$360.00

PJ-I-10500

Concentrator

$375.00

PJ-I-10300

Reflector

$350.00

TBD

Standard Punch 

$125.00

PJ-I-10206

Punch Coupler - 1/4" width

$30.00

PJ-I-10209

Punch Coupler - 5/16" width

$30.00

PJ-I-10201

Punch Cylinder

$60.00

PJ-I-15201

Punch Cylinder, with full-stroke option

$75.00

PJ-I-12001

Full-Stroke Sensor

$75.00

PJ-I-10104

Electrical Contact Plunger ('Pogo Pin')

$3.25

PJ-I-10407

100W Standard Lamp Assembly

$42.00

PJ-I-10408

100W High-Output Lamp Assembly

$45.00

TBD

Complete IS170 InfraStake Module Assembly (with general punch geometry)

$1,150.00

Miscellaneous

PJ-IK-10000

InfraStake Tool Kit (includes polish kit, flow meter assembly, & T-Handle Wrench)

$95.00

PJ-I-00010

0-4 SCFM Cooling-Air, Flow Meter Assembly, IS125/IS170 Modules
(includes line & fittings)

$75.00

PJ-I-20890

0-100 SCFH Cooling-Air, Flow Meter Assembly, ISM20 Module
(includes line & fittings)

$75.00

PJ-I-29010

Award-Glo' Polish with Cloth

$15.00

PJ-I-29020

Replacement 0.1 Micron Filter Element

$20.00

PJ-I-70095

3/32" T-Handle Allen Wrench (for Punch-Coupler), IS125/IS170 Modules

$6.50

IW125 InfraWeld Module

PJ-I-14503

Concentrator (includes seal with clamp)

$430.00

PJ-I-11311

Reflector (includes O-ring)

$360.00

PJ-I-14001

O-ring for Reflector

$2.50

PJ-I-11116

InfraWeld Body sub-assembly

$390.00

PJ-I-10104

Electrical Contact Plunger ('Pogo Pin')

$3.25

PJ-I-11408

100W High-Output Lamp Assembly

$45.00

PJ-I-11817

Concentrator Seal

$22.00

PJ-I-11116

Complete IW125 InfraWeld Module Assembly

$1,390.00