Extol Inc., Your Solution for Plastic Joining and Plastic Welding - Spare Parts Listing
Extol Inc., Plastic Joining and Plastic Welding Solutions
Spare Parts Listing


InfraStake®
Listed below is a general overview of the components that comprise a standard InfraStake module, a related spare parts reference guide follows:

InfraStake Module Anatomy 

1. Concentrator

The concentrator directs the IR energy and acts as the part clamp for typical staking applications. Extol manufactures a number of standard and custom concentrators. For re-ordering purposes, reference the ID number on the concentrator or refer to the machine Job Number when contacting Extol.

2. Punch

The punch forms the semi-molten stud or wall section into the desired profile. The punch is typically a custom machined component based on the specific application details. The machine Job Number and/or module number reference is required for re-ordering purposes.

3. Reflector

The reflector columnates the IR energy, provides the bearing surface and guidance for the punch, and houses the lamp assembly. Most reflectors are of a standard design, some have been modified at Extol to facilitate clearance for various application geometries.

4. Lamp Assembly

The lamp assembly consists of the lamp and the lamp holder. Although the lamp is a very durable 'technical grade' device rated at 2000-hour life expectancy, it should be considered a perishable item and spares should be maintained at customer facilities as appropriate.

5. Punch Coupler

The punch coupler connects the punch to punch cylinder via the magnet.

6. Body Sub-Assembly

The body is the main component of the InfraStake module. The body includes: the power cable assembly, cooling air fitting, and contact 'pogo pins'.

7. Magnet

The magnet secures the punch to the punch cylinder.

8. Punch Cylinder

A pneumatic device that extends and retracts the punch, bore and stroke length vary based on application requirements.

9. 'Pogo Pins' (Not shown)

Two electrical contact pins installed in the body sub-assembly that transfer the 12V energy from the power cable to the lamp holder.

InfraExp4.png 


 
IS125 InfraStake Module

Part Number

Description

Price

PJ-I-11100

IS125 InfraStake Body

$360.00

TBD

Concentrator - standard models ranging from .150 - .560" diameter aperture, contact Extol to confirm geometry

$375.00

PJ-I-11300

Reflector 

$350.00

TBD

Standard Punch 

$125.00

PJ-I-10206

Punch Coupler - 1/4" width

$30.00

PJ-I-10209

Punch Coupler - 5/16" width

$30.00

PJ-I-11201

Punch Cylinder

$60.00

PJ-I-12201

Punch Cylinder, with full-stroke option

$75.00

PJ-I-11210

Punch Cylinder, extended stroke

$70.00

PJ-I-12001

Full-Stroke Sensor

$75.00

PJ-I-10104

*Electrical Contact Plunger ('Pogo Pin')

$3.25

PJ-I-11104

*Electrical Contact Plunger ('Pogo Pin')

$15.00

PJ-I-11407

100W Standard Lamp Assembly

$42.00

PJ-I-11408

100W High-Output Lamp Assembly

$45.00

TBD

Complete IS125 InfraStake Module Assembly (with general punch geometry)

$1,150.00

* InfraStake modules with serial numbers up to IS1251861 require P/N PJ-I-11104
* InfraStake modules with serial numbers over IS1251861 require P/N PJ-I-10104
IS170 InfraStake Module

PJ-I-10100

IS170 InfraStake Body

$360.00

PJ-I-10500

Concentrator

$375.00

PJ-I-10300

Reflector

$350.00

TBD

Standard Punch 

$125.00

PJ-I-10206

Punch Coupler - 1/4" width

$30.00

PJ-I-10209

Punch Coupler - 5/16" width

$30.00

PJ-I-10201

Punch Cylinder

$60.00

PJ-I-15201

Punch Cylinder, with full-stroke option

$75.00

PJ-I-12001

Full-Stroke Sensor

$75.00

PJ-I-10104

Electrical Contact Plunger ('Pogo Pin')

$3.25

PJ-I-10407

100W Standard Lamp Assembly

$42.00

PJ-I-10408

100W High-Output Lamp Assembly

$45.00

TBD

Complete IS170 InfraStake Module Assembly (with general punch geometry)

$1,150.00

 
 

Miscellaneous


PJ-IK-10000

InfraStake Tool Kit (includes polish kit, flow meter assembly, & T-Handle Wrench)

$95.00

PJ-I-00010

0-4 SCFM Cooling-Air, Flow Meter Assembly (includes line & fittings)

$75.00

PJ-I-29010

Award-Glo' Polish with Cloth

$15.00

PJ-I-29020

Replacement 0.1 Micron Filter Element

$20.00

PJ-I-70095

3/32" T-Handle Allen Wrench (for Punch-Coupler)

$6.50




   InfraWeld®
   Spare Parts Reference Guide:

IW125 InfraWeld Module

PJ-I-11818

Concentrator (includes bonded seal)

$430.00

PJ-I-11311

Reflector (includes O-ring)

$360.00

PJ-I-14001

O-ring for Reflector

$2.50

PJ-I-11116

InfraWeld Body sub-assembly

$390.00

PJ-I-10104

Electrical Contact Plunger ('Pogo Pin')

$3.25

PJ-I-11408

100W High-Output Lamp Assembly

$45.00

PJ-I-11817

Concentrator Seal

$22.00

PJ-IK-10001

Concentrator Seal Bonding Kit

$17.00

PJ-I-11116

Complete IW125 InfraWeld Module Assembly

$1,390.00






To order InfraStake or InfraWeld parts or to consult with an Extol technician, please call (616)748-5082 or e-mail to InfraStake@Extolinc.com


Note: Due to handling and administrative costs, Spare Parts orders are subject to a $100 minimum charge.