Vibration Welder

Hybrid vibration welding

The ultimate range in vibration welding technology

Video shows hybrid vibration welding.

Our wide range of vibration welders can satisfy any possible welding application, from simple and small components, such as medical filters, to large and complex assemblies, such as instrument panels.

Discover the vibration welding process

Vibration Welder Overview

Extol is the sole distributor of CEMAS vibration welding equipment in the United States and Canada. Our full lineup of vibration welders includes standard and high-level pneumatic models, servo-controlled models, and hybrid infrared (IR) clean vibration models. These impressive machines are highly customizable to meet any customer’s needs.

Vibration Welder Benefits

Highly customizable

Even with many included standard features, we offer a full range of over 60 options to meet your specific needs.

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Clean weld joint

Hybrid vibration welding softens the joint with IR preheat before the vibration process to minimize particulate flash.

No compromise for quality

All components are from world leading suppliers. Safety is our ultimate goal, as well as a prompt availability of spares worldwide.

Easy maintenance

The latest-generation electronic components and strategic placement of the hydraulic unit have resulted in a remarkably smaller control panel. It has also made tooling maintenance and setup operations easier.

Innovative and user-friendly UI

The graphical interface is the most intuitive on the market. Language selection, parameter adjustment, and user-configured I/O is as easy as the touch of a button.

Ergonomic loading

To minimize strain on the backbone, the loading/unloading area is as close to the operator as possible. Our vibration welders have a shorter loading distance than any other machines in their class.

Hybrid Welding and 4 Reasons Why You Might Need It

  • To optimize weld aesthetics and reduce particulate flash
  • To avoid stringing
  • To reduce stress in the weld joint and improve strength
  • To weld geometries that may not be feasible using vibration welding alone

Vibration Welder Models

There are several different vibration welder models available.

901

Small and Efficient

Ideal for welding small to medium size taillights, intake manifolds, and glove boxes.

902

For Frequent Tool Change

For particularly tall components and very quick and frequent tool changes.

911

Compact and Flexible

Ideal for welding large rear lamps, intake manifolds, spoilers, etc.

912

Born Hybrid

The most advanced in the range, it combines vibration and infrared technology within a compact body.

918

Big Inside

Born to weld the same products welded by 911, but require a stronger welding force and an increased workspace.

950

Cost-Effective and Solid

Highly sturdy for welding large components. Ideal for small to medium sized instrument panels.

999

Powerful and Reliable

This is the largest machine and can be used for large instrument panels, pallets, and outdoor furniture.

Features

Real-time tuning

Real-time tuning adjusts the vibration frequency every 5 ms to ensure a perfect match between the resonating tool mass and the characteristics of the application.

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Wide rear opening

Wide rear opening in the back of the machine for easier tool changes.

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Quick vibration stop

Vibration can be stopped in less than 50 ms for a more homogeneous and strong joint.

Ask about customizing a vibration welder to your exact specifications.

Improve your plastic products.

Whatever you’re making with plastic, we can help you make it better and more efficiently.
Tell us about your project, and we’ll show you how we can help.