Hybrid vibration welding
The ultimate range in vibration welding technology
Video shows hybrid vibration welding.
Our wide range of vibration welders can satisfy any possible welding application, from simple and small components, such as medical filters, to large and complex assemblies, such as instrument panels.
Discover the vibration welding process
Vibration Welder Overview
Extol is the sole distributor of CEMAS vibration welding equipment in the United States and Canada. Our full lineup of vibration welders includes standard and high-level pneumatic models, servo-controlled models, and hybrid infrared (IR) clean vibration models. These impressive machines are highly customizable to meet any customer’s needs.
Vibration Welder Benefits
Even with many included standard features, we offer a full range of over 60 options to meet your specific needs.
Clean weld joint
Hybrid vibration welding softens the joint with IR preheat before the vibration process to minimize particulate flash.
No compromise for quality
All components are from world leading suppliers. Safety is our ultimate goal, as well as a prompt availability of spares worldwide.
The latest-generation electronic components and strategic placement of the hydraulic unit have resulted in a remarkably smaller control panel. It has also made tooling maintenance and setup operations easier.
Innovative and user-friendly UI
The graphical interface is the most intuitive on the market. Language selection, parameter adjustment, and user-configured I/O is as easy as the touch of a button.
To minimize strain on the backbone, the loading/unloading area is as close to the operator as possible. Our vibration welders have a shorter loading distance than any other machines in their class.
Vibration Welder Models
There are several different vibration welder models available.
Our innovative generator is able to adjust the vibration frequency without an auto-tuning procedure. Programmed values are checked and updated every 5 ms to constantly ensure a perfect match between the vibration process and the machine.
Wide rear opening
All our vibration welders are designed for tool changes from the back of the machine; the rear maintenance door opening size always exceeds the width of the press bed.
The hydraulic power generator is located outside the working area.
Quick vibration stop
This cutting-edge feature can stop the vibration in less than 50 ms for a more homogeneous and strong joint.
Compact, but complete
Our vibration welders are the most compact machines available on the market without compromising on engineering and vibration features.
Ask about customizing a vibration welder to your exact specifications.
Improve your plastic products.
Whatever you’re making with plastic, we can help you make it better and more efficiently.
Tell us about your project, and we’ll show you how we can help.