Plastic assembly equipment and services done your way.
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Learn about the latest in plastic welding, assembly, and additive manufacturing.
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Extol is a manufacturing technology company that improves the way plastic products are made. We provide plastic assembly technology, custom automation, and engineering services across our customers’ value stream.
Technology
How can Extol help me innovate?
Use our wide array of innovative technologies to weld, stake, or assemble your next application. Our technologies include nanoSTAKE, InfraStake, Rapid Conductor, Hybrid Vibration welding, and more.
Custom Automation
Can Extol provide a solution that fits my needs?
Yes. We build everything from customized standalone equipment to fully automated assembly lines.
3D Printing
Can Extol help me with 3D printing?
Yes. Partner with us on your additive manufacturing journey. Get 3D printed parts for prototype, tooling, and production.
Integration
Will Extol sell technology to my favorite machine builder?
Yes. Our Integration Support division works specifically with integrators and supports them throughout the life of the equipment.
Prototype & Pre-Production
How to deliver parts before your production machine is ready.
Extol can help you get parts fast, satisfy your customers, and start production on time.
Services
How do I get help?
We support you throughout your value stream. Let us help evaluate feasibility, develop a manufacturing concept, troubleshoot an issue, and more.
“Thank you for all the efforts to make the initial shipment to Ford happen yesterday! You went above and beyond to provide exceptional customer service and meet our needs.”
“I am happy with the way I have always been supported in our events at Extol and support at our facilities.”
Blog
Check out our blog posts about staking, laser welding, 3D printing, and more.
When to use hot-plate welding
When considering the common plastics joining methods for assembling a new product, in the mix of options should be hot-plate welding. This low-force method of heating and bonding plastic parts has been around a long time. Contemporary machinery and tooling provide users with exceptional control and consistent weld results.
Why is my plastic sticking during the staking process?
This question has been posed to me by many customers. I hear statements like, “The machine works great for a long time, and then we suddenly get all of this sticking and stringing.” This issue is somewhat common in most types of staking technologies and varies in severity among different thermoplastic materials.
Ultrasonic or Hot-Plate Welding? The Battle for Superiority in Medical Device Assembly
Welcome to our exploration into plastic welding for life science applications. As we embark on this journey, imagine yourself as a master chef, adeptly balancing the strengths and potential weaknesses – such as leak rate – of ultrasonic welding (USW) and hot-plate welding (HPW), much like harmonizing flavors in a gourmet dish. Each method brings unique strengths and challenges to the table, contributing to the final product’s quality. So, let’s dive into this adventure where strength and leak rate take center stage in the intricate world of plastic welding for life science applications.
How to design for plastic staking
Understanding the latest technologies and best practices is crucial for designers and engineers in the plastics industry. This article will overview plastic staking technologies, focusing on two cutting-edge methods: InfraStake and nanoSTAKE. You’ll learn about the similarities and differences between these methods and their respective advantages for different types of plastic applications. Most importantly, you’ll learn how to optimize your product design for plastic staking.
The Guide to Switch from Adhesive Bonding to Plastic Welding
In manufacturing and product assembly, choosing the proper joining method is critical to ensure the end product’s strength, durability, and efficiency. Adhesive bonding is a popular method for assembling plastic parts. But as product demand increases, the need for faster and more cost-effective joining methods arises. Plastic welding is a popular alternative to adhesive bonding that produces more durable, reliable, and cost-effective assemblies.
The 4 Reliable Methods for Controlling & Predicting Laser Weld Quality
Laser welding is a widely used method in plastic welding, particularly when precise and clean parts are required. But how can we be sure that the weld is of good quality? We utilize four reliable methods in our manufacturing process to ensure that we have achieved a high-quality laser weld. Through these methods, we can control and predict the quality of the weld, ultimately leading to better outcomes.