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Everything we do is configured to meet your needs.
Extol is a manufacturing technology company that improves the way plastic products are made. We provide plastic assembly technology, custom automation, and engineering services across our customers’ value stream.
Technology
Use our wide array of innovative technologies to weld, stake, or assemble your next application. Our technologies include nanoSTAKE, InfraStake, Rapid Conductor, Hybrid Vibration welding, and more.
Custom Automation
Can Extol provide a solution that fits my needs?
Yes. We build everything from customized standalone equipment to fully automated assembly lines.
3D Printing
Can Extol help me with 3D printing?
Yes. Partner with us on your additive manufacturing journey. Get 3D printed parts for prototype, tooling, and production.
Integration
Yes. Our Integration Support division works specifically with integrators and supports them throughout the life of the equipment.
Learning Center
Explore our Learning Center to discover plastics joining and assembly technologies.
Services
We support you throughout your value stream. Let us help evaluate feasibility, develop a manufacturing concept, troubleshoot an issue, and more.
Blog
Check out our blog posts about staking, laser welding, 3D printing, and more.
Extol Obtains FDA Registration to Offer Turnkey Manufacturing for 3D Printed Medical Devices
Michigan-based digital manufacturer, Extol, Inc., announces FDA registration for contract manufacturing of 3D printed medical devices. The FDA registration will allow Extol to expand its offerings for the life-sciences industry. It will immediately impact Extol’s capability to provide complete solutions for additive manufacturing of medical devices for the orthotics and prosthetics (O&P) market.
How to develop a robust manufacturing process for a new product
New and innovative products often bring unique manufacturing challenges. There are a lot of questions to answer…
– How are we going to make that in production?
– How do we scale?
– What type of custom automation will we need to manufacture a product that has never been made before?
– How do we know that the equipment will work?
– How can we make sure it operates smoothly?
You don’t have to tackle these on your own. Extol can help you discover and develop a robust manufacturing process. Partner with us early to help refine your budget and win more business with your customers.
Alternatives to Ultrasonic Welding
If you’re familiar with plastic welding, you’ve probably encountered ultrasonic welding. It’s the most well-known plastic welding technology. But just because it’s popular, doesn’t mean it is the best choice for every application. It has many benefits, but also some drawbacks. What do you do if ultrasonic welding isn’t your best option? And how do you know?
Extol Awarded as Finalist for Cool Parts Showcase by Additive Manufacturing Magazine
Extol has been awarded as a finalist for the Cool Parts Showcase by Additive Manufacturing Magazine for the Fited 3D printed scoliosis brace. The scoliosis brace is being developed by Fited and manufactured by Extol for mass customization.
Get low cost, strong, lightweight tooling faster with MJF 3D printing
We are always looking for innovative ways to solve customer challenges. Recently a customer came to us needing a creative solution for their application. We worked with them to develop a custom automation machine that capitalized on additive manufacturing. In this case, 3D printed tooling helped us produce cost-effective and easy-to-use equipment.
Introducing LaserLock™ Plastic Weld Tooling
Have you seen laser plastic welding applications that are tricky to tool? How do you make sure the parts align properly every time? We have a solution for you! Introducing LaserLock™ plastic weld tooling.
Ensure consistent, strong welds with Extol’s patent-pending LaserLock™ plastic weld tooling. LaserLock tooling repeatably locates and holds your plastic parts inside the laser welding machine, which is crucial for success. This solution makes process setup easy and allows for more flexibility in your part design.