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Technology
Use our wide array of innovative technologies to weld, stake, or assemble your next application. Our technologies include nanoSTAKE, InfraStake, Rapid Conductor, Hybrid Vibration welding, and more.
Custom Automation
Yes. We build customized standalone equipment and fully automated assembly lines.
Services
We support you throughout your value stream. Let us help evaluate feasibility, develop a manufacturing concept, troubleshoot an issue, and more.
Integration
Yes. Our Integration Support division works specifically with integrators and supports them throughout the life of the equipment.
Learning Center
Explore our Learning Center to discover plastics joining and assembly technologies.
Who We Are
We are smart, fun-loving, hard-working people with a passion for improving plastic products and creating great outcomes for you, us, and our community.
Extol receives patent for revolutionary nanoSTAKE® plastic staking technology
Extol is pleased to announce that we have received a patent for our revolutionary nanoSTAKE plastic staking technology. This is Extol’s second patent for a staking technology that will change the manufacturing industry. NanoSTAKE was developed to tackle the challenge of staking small plastic bosses in tight, hard-to-fit locations while being safe to use on electronics and other sensitive applications. The closed-loop process is fast and easy to use thanks to the proprietary Smart Respond™ heating system that rapidly heats and cools the punch at the tip of the module.
Laser Welding Reflections
Humans have been fascinated by reflections for millennia. Narcissus was bewitched by his reflection in a pool of water and mirrors have magic powers in fairy tales. Speaking of mirrors, they are simply smooth surfaces with shiny, dark backgrounds that reflect very well. In addition to glass mirrors, polished and sometimes coated metal also reflects light very well. Using mirrors in laser plastic welding is an innovative way to direct the light waves to weld ribs that might be otherwise impossible to reach without either moving the part or the laser source.
Get powder-based 3D printed PP parts from Extol
Powder-based 3D printed polypropylene (PP) parts are now available at Extol. The addition of PP expands Extol’s 3D printed powder-based materials, which already include PA12 and TPU.
We’ve received feedback that our powder-based 3D printed PP parts are performing with the toughness, ductility, and chemical resistance that customers expect from molded PP.
Laser plastic welding is the clean, precise process your application needs
Laser plastic welding is a proven, powerful, and effective way to join plastics. It’s been used in industry for over 20 years and its ability to weld a wide variety of part sizes, with precision weld joints, minimal flash, and no particulate is unmatched by other welding processes.
3D-printed TPU comes to Extol
Extol now has the capability of 3D printing components out of TPU material using HP’s Multi Jet Fusion process. The ability to print strong, homogeneous structures in TPU is a game-changer over other printing technologies. Extol’s Digital Development Center now can print parts out of both PA12 and TPU.
Extol partners with HP to launch Digital Development Center™ for 3D printing
Extol has launched a new Digital Development Center (DDC) to provide parts and engineering support to help its customers develop high-value applications for additive manufacturing using HP Multi Jet Fusion technology.