Plastic assembly equipment and services done your way.
LEARN MOREWatch our webinars on-demand.
Learn about the latest in plastic welding, assembly, and additive manufacturing.
Everything we do is configured to meet your needs.
Extol is a manufacturing technology company that improves the way plastic products are made. We provide plastic assembly technology, custom automation, and engineering services across our customers’ value stream.
Technology
How can Extol help me innovate?
Use our wide array of innovative technologies to weld, stake, or assemble your next application. Our technologies include nanoSTAKE, InfraStake, Rapid Conductor, Hybrid Vibration welding, and more.
Custom Automation
Can Extol provide a solution that fits my needs?
Yes. We build everything from customized standalone equipment to fully automated assembly lines.
3D Printing
Can Extol help me with 3D printing?
Yes. Partner with us on your additive manufacturing journey. Get 3D printed parts for prototype, tooling, and production.
Integration
Yes. Our Integration Support division works specifically with integrators and supports them throughout the life of the equipment.
Prototype & Pre-Production
How to deliver parts before your production machine is ready.
Extol can help you get parts fast, satisfy your customers, and start production on time.
Services
We support you throughout your value stream. Let us help evaluate feasibility, develop a manufacturing concept, troubleshoot an issue, and more.
“Thank you for all the efforts to make the initial shipment to Ford happen yesterday! You went above and beyond to provide exceptional customer service and meet our needs.”
“I am happy with the way I have always been supported in our events at Extol and support at our facilities.”
Blog
Check out our blog posts about staking, laser welding, 3D printing, and more.
The Guide to Switch from Adhesive Bonding to Plastic Welding
In manufacturing and product assembly, choosing the proper joining method is critical to ensure the end product’s strength, durability, and efficiency. Adhesive bonding is a popular method for assembling plastic parts. But as product demand increases, the need for faster and more cost-effective joining methods arises. Plastic welding is a popular alternative to adhesive bonding that produces more durable, reliable, and cost-effective assemblies.
The 4 Reliable Methods for Controlling & Predicting Laser Weld Quality
Laser welding is a widely used method in plastic welding, particularly when precise and clean parts are required. But how can we be sure that the weld is of good quality? We utilize four reliable methods in our manufacturing process to ensure that we have achieved a high-quality laser weld. Through these methods, we can control and predict the quality of the weld, ultimately leading to better outcomes.
Extol hosts assembly workshop at Additive Manufacturing UG Conference
Extol led a hands-on workshop at the annual AMUG conference this year. People learned how to use welding and assembly to find the best solution to meet their 3D printing application’s cost, performance, and lead time needs. Expand your knowledge through my conversation with Extol’s Kyle Harvey about AMUG and the welding and assembly workshop.
The basics of hot plate welding plastic parts
Hot plate welding is a thermoplastic joining process that uses heat and pressure to form strong, reliable welds in parts. It’s an efficient and cost-effective method for manufacturing components from plastic materials such as PP, ABS, PC, TPE, and more. Hot plate welding offers numerous advantages over other plastic joining methods, such as stronger, particulate-free welds. This guide will cover the basics of hot plate welding, including its steps, benefits, and typical applications. We will also discuss tips for designing your parts for hot plate welding success and the equipment used in this process.
Top 6 Reasons Machine Builders are Switching to 3D Printing
3D printing technology and materials have advanced rapidly, offering new possibilities and advantages for machine builders. Machine builders are replacing traditional CNC machining and urethane casting processes to use 3D printing for applications such as fixtures, EOAT, tricky custom details, and first shots of customer parts for debugging. Let’s explore some of the benefits of 3D printing for machine builders, focusing on design freedom, reducing lead time and cost, reducing detail count, replacing messy urethane casting, keeping debug timelines moving, and reducing weight.
Which Unlocks More 3D Printing Applications? – DfAM or Business Model Innovation
Despite the promise of Additive Manufacturing (AM), many organizations have failed to capitalize on its potential. This is partly because AM presents a unique set of challenges, which can be difficult to overcome without extensive experience and expertise. As a result, many organizations have pursued applications that are not well-suited for AM, leading to late and expensive failures. In order to maximize the benefits of AM, organizations need to invest in and deliver successful applications. With the right approach, AM has the potential to change the world.