We often get the question, “How do you measure temperature during the InfraStake process?” The answer is, we don’t. There are a few reasons why not, but first, let’s clarify what this question is really getting at: How does the InfraStake process confirm quality results? Furthermore, can monitoring temperature during the InfraStake process guarantee a good part?
The new IS32 InfraStake module is Extol’s latest development in InfraStake technology. In combination with the new InfraStake Integration Software, the new module reduces lifetime operating costs by reducing maintenance. Numerous improvements have been made which work together to make the process more time efficient and less expensive for customers.
Two components are used to focus the infrared energy in an InfraStake module, the reflector and the concentrator. The reflector is positioned behind the infrared lamp and directs the energy downward. The concentrator collects the energy and redirects it at the plastic boss, focusing it.
Several thermoplastic staking technologies are available in the manufacturing industry. With many options to choose from, it is necessary to understand which processes are capable of achieving desired results. Hot air, ultrasonic, and InfraStake® were evaluated on cycle time, joint strength, strength repeatability, equipment cost, and operation cost to discern process capability. Each process has strengths and weaknesses, and recognizing each helps to determine which technology will produce the desired result in a specific application.
In the world of plastic staking, there are several different technologies to choose from. Common technologies include ultrasonic, thermal punch, hot air cold punch, and of course Extol’s InfraStake. Each of these technologies is appropriate for use in different situations, but today I’d like to spend some time discussing three applications where InfraStake is the best method for the job.