Quoting InfraStake
Interested in quoting an InfraStake project to your customer? Here’s what you need to know about the technology, the options, and how to get started.
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The InfraStake Process
Clamp
Heat
Form
Retract
Module Selection
There are three different InfraStake models available. Below are some of the differences between each model.
Model IS32
- Latest InfraStake technology
- Analog punch position sensing (+/- 0.05 mm)
- 100 W tungsten halogen lamp
- 32 mm diameter module
- Max boss size: Ø9.0 x 12.7 mm
Model IS125
- Original InfraStake technology
- Digital punch position sensing (+/- 0.5 mm)
- 100 W tungsten halogen lamp
- 32 mm diameter module
- Max boss size: Ø6.4 x 9.5 mm
Model ISM20
- Smallest InfraStake technology
- Digital punch position sensing (+/- 0.5 mm)
- 35 W tungsten halogen lamp
- 20 mm diameter module
- Max boss size: Ø3.0 x 4.0 mm
Control Selection
PM400 Power Supply
Panel-mounted power supply used with integrator-provided PLC. Provides power for up to four InfraStake modules along with individual lamp current monitoring for burnout detection.
PSC Power Supply & Controller
Combination process controller and power supply in a 6U rack-mount enclosure with integrated or remote HMI. Controls the InfraStake process for up to 24 modules. Includes lamp current monitoring for burnout detection.
Available Accessories
Z-Axis Cylinder
Pneumatic cylinder ensures consistent, independent, module clamping in multi-point applications. Can be used with modules mounted at 10 degrees or less.
Z-Axis Spring
Spring ensures consistent, independent, module clamping in multi-point applications. Cannot be used with angled modules.
X-Y Mount
Allows for isolated adjustment of the position of the module in the X and Y directions. Can be used with Z-axis cylinder or spring.
Power Converter
Converts voltage from 24 V to 10 V and provides power to the position sensor on an IS32 InfraStake module.
Full Stroke Sensor
Indicates a successful stake by detecting that the punch reaches full stroke.
Boss Presence Sensor
Detects the presence of a boss by sensing the punch reaches a set position on the top of the boss prior to staking.
Low Pressure Boss Sensing Kit
Pressure regulator and shuttle valve to allow for a low punch force to check the height of the pre-staked boss.
Dual Flow Cooling Air Kit
Pressure regulator, filter, and shuttle valve to set and control cooling air.
Air Manifold
Distributes cooling air and punch air to up to 8 InfraStake modules.
End-User Kit
Includes polish and non-abrasive cloth for cleaning reflective surfaces and flow meter for measuring cooling air flow rates.
Concentrators
There are many different InfraStake concentrator designs available. Each concentrator is designed to fit a specific range of applications. Our design team selects the concentrator that will best suit your application.
IS32
IS125
ISM20
More
What’s Not Included
The integrator is responsible for supplying the following components, when necessary.
- Analog card for position sensor on IS32 module
- 10 V power supply for analog card
- Pneumatic valves for punch and cooling air
- Electrical junction box for module connections
Typical Timing
Timing varies based on our workload and the size of the order. Normally you can expect to receive a design proposal within 8 business days. The shipment date is typically 5-7 weeks after the order is received.
Specifications
Boss Design Guidelines
Request a Quote
Fill out a simple form and get a preliminary quote, fast!