Rapid Conductor Specifications

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 Model 1015Model 1524Model 2040
Dimensions100" D x 52" W x 97"H
(2,540 x 1,320 x 2,460 mm)
100" D x 60" W x 97" H
(2,540 x 1,525 x 2,460 mm)
115" D x 77" W x 98" H
(2,920 x 1,955 x 2,490 mm)
Weight (approx.)3,300 lbs (1,500 kg)4,500 lbs (2,040 kg)5,500 lbs (2,500 kg)
Heated platen working area10" D x 15" W (254 x 381 mm)15" D x 24" W (381 x 610 mm)20" D x 40" W (508 x 1,016 mm)
Door opening30" W x 30" H (762 x 762 mm)40" W x 30" H (1,016 x 762 mm)48" W x 29" H (1,219 x 737 mm)
Maximum press open height24" (610 mm)24" (610 mm)26" (660 mm)
Maximum press-platen stroke10" (254 mm) per platen10" (254 mm) per platen12" (305 mm) per platen
Maximum heated-platen stroke25" (635 mm)25" (635 mm)33" (838 mm)
Temperature control zones579
Maximum clamp force2,000 lbs (8.9 kN)4,000 lbs (17.8 kN)6,000 lbs (26.7 kN)
Power requirement480 VAC, 3 PH, 50/60 Hz, 30 amp480 VAC, 3 PH, 50/60 Hz, 60 amp480 VAC, 3 PH, 50/60 Hz, 100 amp
Air requirement80 psi (552 kPa), 7.4 SCFM80 psi (552 kPa), 10.6 SCFM80 psi (552 kPa), 13.8 SCFM

Standard Features

The impressive list of standard features include:

  • 3 servo-driven platens: upper and lower press platens and heated platen provide fast and precise force, velocity, and displacement control for consistent melt and seal profile.
  • Coordinated press platen motion ensures consistent melt and seal profile regardless of upper and lower press tool height.
  • Pneumatic, quick-change, press tool clamping system allows for simple and easy removal and installation of press tools.
  • Fully supported, horizontal heated platen prevents deflection and ensures consistency.
  • On-board SPC data logging of previous 50 cycles provides an accurate history for monitoring quality.
  • (16) recipe storage capacity allows for efficient setup and adjustment of process parameters.
  • Allen-Bradley CompactLogix Processor and PanelView Plus 6.5″ (165 mm) color, touchscreen HMI delivers intuitive machine control.
  • English and metric units.
  • Multiple languages.
  • Automatic teach mode eliminates the guesswork of initial process setup.
  • Multiple temperature control zones; Max temp: 1000° F (538° C) maintain isothermal heated tooling.
  • Heater burnout and open thermocouple monitoring halts operation in case of malfunction.
  • Thermal expansion compensation technology maintains the centered position of heated tooling while allowing for thermal expansion.
  • User-defined I/O for tooling functions enables easy configuration of sensors and valves through the operator interface.
  • Interlocking, pneumatic safety doors with safety pressure strips protect operator from heated tooling and press motion.
  • Safe-exit emergency stop routine prevents over-exposure of parts to the heated platen.
  • Top-mount, duct, steel hood with 12″ diameter vent outlet connects to air ventilation system to safely evacuate any off-gassing from the welding process.
  • Lighting inside machine illuminates internal working area.
  • Hinged, heat-shielded access panels with safety interlocking provide convenient and safe access to internal components for maintenance.

Additional Options

Available options include:

  • Stage II data collection package provides remote SPC data acquisition.
  • Calibration kit allows for recalibration of machine.
  • Quick-change tooling package enables faster and easier tool changes.
  • Uninterruptible power supply (UPS) with controlled shutdown mode (CSM) protects operators and machine in the event of power failure.
  • Cleanroom package meets requirements and specifications for machine to operate in a cleanroom.
  • High-acceleration press platens (Model 1015 only) provides improved material release from heated tooling after melt phase.
  • Barcode reading/processing capability allows for integration with manufacturing traceability systems.

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