Rapid Conductor Specifications
| Model 1015 | Model 1524 | Model 2040 | |
|---|---|---|---|
| Dimensions | 100" D x 52" W x 97"H (2,540 x 1,320 x 2,460 mm) | 100" D x 60" W x 97" H (2,540 x 1,525 x 2,460 mm) | 115" D x 77" W x 98" H (2,920 x 1,955 x 2,490 mm) |
| Weight (approx.) | 3,300 lbs (1,500 kg) | 4,500 lbs (2,040 kg) | 5,500 lbs (2,500 kg) |
| Heated platen working area | 10" D x 15" W (254 x 381 mm) | 15" D x 24" W (381 x 610 mm) | 20" D x 40" W (508 x 1,016 mm) |
| Door opening | 30" W x 30" H (762 x 762 mm) | 40" W x 30" H (1,016 x 762 mm) | 48" W x 29" H (1,219 x 737 mm) |
| Maximum press open height | 24" (610 mm) | 24" (610 mm) | 26" (660 mm) |
| Maximum press-platen stroke | 10" (254 mm) per platen | 10" (254 mm) per platen | 12" (305 mm) per platen |
| Maximum heated-platen stroke | 25" (635 mm) | 25" (635 mm) | 33" (838 mm) |
| Temperature control zones | 5 | 7 | 9 |
| Maximum clamp force | 2,000 lbs (8.9 kN) | 4,000 lbs (17.8 kN) | 6,000 lbs (26.7 kN) |
| Power requirement | 480 VAC, 3 PH, 50/60 Hz, 30 amp | 480 VAC, 3 PH, 50/60 Hz, 60 amp | 480 VAC, 3 PH, 50/60 Hz, 100 amp |
| Air requirement | 80 psi (552 kPa), 7.4 SCFM | 80 psi (552 kPa), 10.6 SCFM | 80 psi (552 kPa), 13.8 SCFM |
Standard Features
The impressive list of standard features include:
- 3 servo-driven platens: upper and lower press platens and heated platen provide fast and precise force, velocity, and displacement control for consistent melt and seal profile.
- Coordinated press platen motion ensures consistent melt and seal profile regardless of upper and lower press tool height.
- Pneumatic, quick-change, press tool clamping system allows for simple and easy removal and installation of press tools.
- Fully supported, horizontal heated platen prevents deflection and ensures consistency.
- On-board SPC data logging of previous 50 cycles provides an accurate history for monitoring quality.
- (16) recipe storage capacity allows for efficient setup and adjustment of process parameters.
- Allen-Bradley CompactLogix Processor and PanelView Plus 6.5″ (165 mm) color, touchscreen HMI delivers intuitive machine control.
- English and metric units.
- Multiple languages.
- Automatic teach mode eliminates the guesswork of initial process setup.
- Multiple temperature control zones; Max temp: 1000° F (538° C) maintain isothermal heated tooling.
- Heater burnout and open thermocouple monitoring halts operation in case of malfunction.
- Thermal expansion compensation technology maintains the centered position of heated tooling while allowing for thermal expansion.
- User-defined I/O for tooling functions enables easy configuration of sensors and valves through the operator interface.
- Interlocking, pneumatic safety doors with safety pressure strips protect operator from heated tooling and press motion.
- Safe-exit emergency stop routine prevents over-exposure of parts to the heated platen.
- Top-mount, duct, steel hood with 12″ diameter vent outlet connects to air ventilation system to safely evacuate any off-gassing from the welding process.
- Lighting inside machine illuminates internal working area.
- Hinged, heat-shielded access panels with safety interlocking provide convenient and safe access to internal components for maintenance.
Additional Options
Available options include:
- Stage II data collection package provides remote SPC data acquisition.
- Calibration kit allows for recalibration of machine.
- Quick-change tooling package enables faster and easier tool changes.
- Uninterruptible power supply (UPS) with controlled shutdown mode (CSM) protects operators and machine in the event of power failure.
- Cleanroom package meets requirements and specifications for machine to operate in a cleanroom.
- High-acceleration press platens (Model 1015 only) provides improved material release from heated tooling after melt phase.
- Barcode reading/processing capability allows for integration with manufacturing traceability systems.
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